Precast Batching Plant

Precast Batching Plant

PTOLEMEOS P

Group TEXNOKAT with 40-year experience on the construction field, produce customized precast concrete plants commissioned all over the world and offers high quality solutions for precast industry.

Batching plants for precast applications are being designed exclusively according to the machines, site conditions, buildings and required production volumes. With maximum reliability and efficiency for producing all types of high-quality recipes, colored and mixes of low standard deviation offers units with capacities from 0,25 m³ up to 4,0 m³. Precast plants are available with a variety of options and can be designed to meet each client’s particular needs.

Considering the steel structure as all machines from the Group heavy and stable monolithic main chassis permits, extreme durability, safe transportation, continuous long-life operation and sensitive weighing by minimizing the vibrations to the scales.

Group TEXNOKAT precast concrete batching plants are used for production of precast concrete products such as concrete blocks, pipes, paving elements, hollow core, etc. They can be equipped with as many mixers as the project needs in various capacities and can be specially designed according to project layout, product type and concrete transfer with belt, distribution wagon or any other possible method.

Concrete transport systems such as concrete travelling buckets, ground buckets, conveyors etc. used for transferring concrete from the concrete plant to the desired point / points in the fastest, most effective and economical way.

TECHNICAL SPECIFICATION

PTOLEMEOS P 40

PTOLEMEOS P 40/10

PTOLEMEOS P 60/20

PRODUCTION CAPACITY

40m3 vibrated concrete

40m3 vibrated concrete

60m3 vibrated concrete

PRODUCTION CAPACITY 2ND MIXER

 

10m3 vibrated concrete

20m3 vibrated concrete

AGGREGATE STORAGE BINS

4 compartments x 12,5m3 = 50m3

4 compartments x 12,5m3 = 50m3

6 compartments x 12,5m3 = 75m3

AGGREGATE WEIGHING SCALE (BELT)

500 x 12.000mm

500 x 12.000mm

650 x 14.000mm

SKIP WITH BY-PASS

1,5m3

1,5m3

2m3

PLANETARY MIXER WITH TWO DOORS

1m3 SICOMA MP 1500/1000

1m3 SICOMA MP 1500/1000

1,5m3 SICOMA MAO 2250/1500

PLANETARY MIXER 2ND WITH TWO DOORS

 

0,25m3 SICOMA MP 375/250

0,50m3 SICOMA MP 750/500

CEMENT WEIGHING SCALE

500 lit –  with 3 load cells

500 lit –  with 3 load cells

800 lit –  with 3 load cells

CEMENT WEIGHING SCALE 2ND

 

250 lit –  with 3 load cells

400 lit –  with 3 load cells

CEMENT SCREW CONVEYOR

2 x Φ 193 x 9.000mm

2 x Φ 193 x 9.000mm

2 x Φ 193 x 9.000mm

CEMENT SCREW CONVEYOR 3RD

 

1 x Φ 168 x 9.000mm

1 x Φ 168 x 9.000mm

CEMENT WEIGHING SCALE FILTER

FILTER WAM HOPPER - JET

FILTER WAM HOPPER - JET

FILTER WAM HOPPER - TOP

COLOUR WEIGHING SCALE

 

20 lit MBF MICROBATCH

20 lit MBF MICROBATCH

WATER WEIGHING SCALE

300 lit –  with 3 load cells

300 lit –  with 3 load cells

500 lit –  with 3 load cells

WATER FLOW METER

PULSE LITER BY LITER

PULSE LITER BY LITER

PULSE LITER BY LITER

ADDITIVE WEIGHING SCALE

1 x 18 lit with 1 load cell

1 x 18 lit with 1 load cell

1 x 18 lit with 1 load cell

WATER PUMP

200Lit/min

2 x 200Lit/min

2 x 350Lit/min

AIR COMPRESSOR

3Kw, 280Lit

3Kw, 280Lit

4Kw, 500Lit

ELECTRICAL PANEL

IP 54

IP 54

IP 54

AUTOMATION BETONMIND.NET V2.2

Controller with PC, 22’ screen & laser printer

Controller with PC, 22’ screen & laser printer

Controller with PC, 22’ screen & laser printer

MANUAL FOR USE AND MAINTENANCE

 

Hardcopy and USB

Hardcopy and USB

OPTIONAL EQUIPMENT FOR PRECAST UNIT

  • 5TH / 6TH Aggregate apartment
  • Double aggregate discharge door
  • Metal base for aggregate hopper
  • Microwave humidity sensor
  • Second skip
  • 3rd mixer door
  • Filter for mixer
  • Moisture probe for mixer
  • High pressure washes out
  • Additional chemical additive weighing systems
  • Additional color weighing scale
  • Additional water weighing scale
  • Additional water flow meter
  • Transportation wagon
  • Transportation conveyor belt
  • Cement silo monolithic or bolted
  • 3rd / 4th cement screw conveyor
  • Steel base for stationary cement silo with maintenance platform
  • Filter for cement silo
  • Safety valve for cement silo
  • Cement silo level indicators
  • Safe loading system for cement silo